Using a SOOW Portable Cord to Connect to a Generator

Using a SOOW portable cord to connect to a generator is highly advantageous due to its exceptional design and performance characteristics. To understand why SOOW cords are an excellent choice, it’s important to delve into the specifics of what makes them suitable for this application, including their construction, benefits, and the scenarios in which they excel. This detailed discussion will provide a comprehensive understanding of the reasons behind choosing SOOW cords for generator connections.

1. Understanding SOOW Portable Cords

SOOW portable cords are a type of flexible, heavy-duty electrical cable designed for rugged environments. The acronym SOOW stands for:

• S: Service
• O: Oil-resistant
• O: Oil-resistant
• W: Weather-resistant

These cords are constructed to meet or exceed industry standards for safety and durability, making them ideal for demanding applications.

2. Construction and Design
   • Conductor Material: SOOW cords typically use copper conductors, which are known for their excellent electrical conductivity and flexibility. Copper’s superior conductivity ensures efficient power transmission with minimal resistance, reducing the risk of overheating and energy loss. This is particularly important for generators, which can be sensitive to voltage drops caused by inadequate cabling.
   • Insulation: The conductors in SOOW cords are insulated with a layer of rubber or thermoplastic materials. This insulation provides electrical safety, protecting against short circuits and electrical shocks. The insulation is designed to be resistant to oils, chemicals, and other substances that might degrade standard insulation materials.
   • Jacket Material: The outer jacket of a SOOW cord is made from a tough, flexible rubber compound. This jacket offers protection against physical abrasion, impacts, and environmental factors. The jacket’s durability is crucial in preventing wear and tear, especially when the cord is dragged or exposed to harsh conditions.
   • Flexibility: One of the key features of SOOW cords is their flexibility. The construction allows the cord to remain pliable even in low temperatures, making it easier to handle, coil, and deploy. This flexibility is important for portable power setups where the cord needs to be frequently moved or adjusted.
3. Benefits of Using SOOW Cords with Generators
   • Durability in Harsh Conditions: Generators are often used in outdoor or industrial settings where cords can be exposed to adverse conditions. SOOW cords are designed to withstand environmental factors such as extreme temperatures, moisture, and UV radiation. This durability ensures that the cord will perform reliably over time, even in tough conditions.
   • Oil and Chemical Resistance: In many industrial or outdoor settings, cords are exposed to oils, fuels, and other chemicals. The oil-resistant properties of SOOW cords prevent the outer jacket from deteriorating when exposed to these substances, ensuring a longer service life and maintaining safety.
   • Safety and Compliance: SOOW cords are manufactured to meet stringent safety standards, including those set by organizations such as the National Electrical Code (NEC) and Underwriters Laboratories (UL). These standards ensure that the cord is safe for use in various applications, including connection to generators. The robust insulation and jacket protect against electrical hazards, reducing the risk of shock or fire.
   • Temperature Tolerance: SOOW cords are designed to operate effectively across a wide range of temperatures. Whether in freezing cold or intense heat, the cord’s performance remains stable. This temperature tolerance is essential for generators, which may be used in diverse environments.
   • High Current Capacity: Generators can produce varying levels of power, and it’s essential to use a cord that can handle the current load. SOOW cords come in various gauges, allowing you to select one that matches the generator’s output. Using a cord with the appropriate current rating ensures safe and efficient power transmission.
   • Reduced Voltage Drop: A well-constructed SOOW cord minimizes voltage drop due to its low-resistance conductors. This is crucial for maintaining consistent power delivery from the generator to connected equipment. Voltage drop can lead to inefficient operation and potential damage to sensitive electronics.
   • Flexibility and Maneuverability: The flexibility of SOOW cords makes them easier to handle and maneuver, especially in tight or challenging spaces. This flexibility allows for easier setup and adjustments, reducing the risk of damage during use.
   • Weather Resistance: Weather resistance is a critical feature for cords used outdoors. SOOW cords are designed to resist damage from exposure to rain, snow, and direct sunlight. This weather resistance ensures that the cord remains functional and safe throughout its use.

0:24 – About the Cable and Plugs
1:20 – How the plugs work
1:45 – Remove the jacket and conductor insulation
3:10 – Add ferrules and connect wires to plug
4:30 – Attach cable to plug
6:05 – Testing the connection

4. Applications and Scenarios
   • Construction Sites: On construction sites, generators are often used to provide temporary power for tools and equipment. SOOW cords are ideal for these settings due to their durability and resistance to physical damage. The ability to withstand harsh conditions makes them a reliable choice for powering various devices on-site.
   • Outdoor Events: For outdoor events like festivals or sports events, generators provide essential power for lighting, sound systems, and other equipment. Generator cables are well-suited for these applications, as they can endure exposure to the elements and frequent handling.
   • Industrial and Agricultural Use: In industrial and agricultural environments, generators are used to power machinery and equipment. The robustness and chemical resistance of SOOW cords make them suitable for these applications, where exposure to oils, chemicals, and physical stress is common.
   • Emergency Backup Power: SOOW cords are also used for emergency backup power systems. In situations where reliability is critical, such as during power outages, the durability and safety features of SOOW cords ensure that they provide a dependable connection between the generator and essential equipment.
5. Installation and Handling Tips
   • Correct Gauge Selection: Ensure that the SOOW cord you select is of the appropriate gauge to handle the generator’s output. Using a cord with an inadequate gauge can result in overheating and potential safety hazards.
   • Proper Connection: When connecting the SOOW cord to the generator, make sure that all connections are secure and properly insulated. Loose connections can cause arcing, overheating, and potential fire hazards.
   • Regular Inspection: Periodically inspect the SOOW cord for signs of wear or damage. Even though SOOW cords are designed for durability, regular checks help ensure that they remain in safe working condition.
   • Avoid Overloading: Do not overload the cord by connecting it to equipment that exceeds its rated capacity. Overloading can cause overheating and damage to the cord, as well as pose safety risks.
   • Proper Storage: When not in use, store the SOOW cord in a dry, cool place. Avoid coiling it too tightly or exposing it to chemicals or extreme temperatures during storage.
6. Upgrade to Type W or Downgrade to SJOOW Cables

• Type W portable cord is bigger and stronger with thicker jacketing that can withstand up to 2000 volts compared to 600 volts. It’s typically used in construction sites to provide power to machinery while being run over by equipment.
• SJOOW cable includes a J in the acronym for Junior, or 300 volts. It’s a slightly more attractive cable for smaller hand tools that require light weight handling. SJOOW cables still provide a strong rubber jacket used outdoors during weather conditions and while being walked upon.

Conclusion

In summary, SOOW portable cords offer a range of benefits that make them an excellent choice for connecting generators to various equipment. Their robust construction, flexibility, and resistance to environmental factors ensure reliable and safe operation in challenging conditions. Whether used on construction sites, outdoor events, industrial settings, or for emergency backup power, SOOW cords provide durability, safety, and performance. By choosing SOOW cords, you ensure that your generator connections are both reliable and secure, making them a valuable investment for any application where power stability and cord integrity are crucial.

WesBell Wire and Cable sells SOOW 10/4 on 1000 foot reels while also providing services to make generator cords for customers upon request.

Buy SOOW 104 generator cord here >